ADVANCED CATALYTIC FILTRATION MEDIA FOR IRON, MANGANESE AND HYDROGEN SULFIDE REMOVAL
Introduction
***Katalyst Light is formally known as Katalox-Light***
Media Description
High content (10%) gamma Manganese dioxide (MnO2) coated ZEOSORB
Katalyst-Light Removal methods:
1. Mechanical Filtration (fine particles, TSS, Turbidity etc.)
2. Catalytic precipitation and sorption (Fe, Mn, Cu, Pb etc.)
3. Adsorbtion (flocculant formation and adsorption of As, Heavy Metals, Radionuclides)
Filtration (≤ 3 µm) of:
♦ Sediments
♦ Turbidity
♦ Organics
♦ Colour (some, organic)
♦ Odour
Removal of:
♦ Manganese (Inlet conc. up to 20 mg/L)
♦ Arsenic
♦ Hydrogen Sulfide
♦ Uranium, Radium
♦ Heavy Metals
♦ Radionuclide
Best features:
♦ Very high surface area
♦ High MnO2 coating (10%)
♦ Contains NO crystalline Silica
♦ No mandatory dosing required
♦ Light weight media – saves backwash water
♦ Replacement frequency every 7-10 years
Feature
Breakthrough in Iron
Removal Technology!
Real installations from different part of the world have been reported to remove unchallenged amounts of iron. In a few extreme cases multi-stage Katalyst-Light filtration systems have been used without the use of any chemicals to remove iron with inlet concentration of as high as 60 – 100 mg/L (ppm).
These astounding findings are being further investigated to find the correlation between removal limit and underlying ORP, pH and other possible governing characteristics.
Submit your test data to help us to model a better and accurate System Calculator for Katalyst-Light media.
Advanced Features
of Katalyst-Light | Advanced Applications
Fracking
Reducing radionuclide waste in fracking wastewater
Industrial Wastewater:
Reducing radionuclide waste in fracking wastewater
Cooling tower re-circulation
Dramatically reducing the blow-down water and using part of it in re-circulation process
Reverse Osmosis Pre-treatment
Increasing the membrane life-span 3-4 times more
Removal of Arsenic
by the method of
co-precipitation
Radionuclide removal
Radium,
Uranium
Calculation
Recommendation on Katalox Light System Calculation
Please enter Following Values :
Flowrate :
Iron(Fe) : mg/l (ppm) (Recommended inlet pH 7.5)
Manganese(Mn) : mg/l (ppm) (Recommended inlet pH 8.5)
Note: This is a standard calculation based on raw water pH 7.5 for iron removal and 8.5 for manganese removal.
If the raw water pH is not as mentioned above, then we highly recommend to increase the pH using Sodium Hydroxide (NaOH).
Watch Water’s Recommendation
Katalox Light Media Require | 0 | Liters |
Katalox Light Media Require | 0 | Bag(ft3) |
Freeboard | 0 | % |
Required Vessel Volume | 0 | Liters |
Filtration Rate | 0 | BV/h |
EBCT(Contact Time) | 0 | Seconds |
*This calculator has been designed based on real time data obtained from system installation worldwide.
*The contamination concentration and the filtration rate is best-fit approximation and is subject to be updated.
*This calculation is only a recommendation for system design. Please do not forget to read and follow the instruction given in our Katalox Light product literature.
Comparison Chart
Why Katalyst-Light is
"The Best" compared to other products in the market?
Much higher gamma Manganese coating (10%) for better filtration, more service life, while keeping the bulk density close to the density of water 1000 kg/m³ (Katalyst-Light Bulk Density: 1060 kg/m³).
Katalyst Light | Greensand Plus | Filter-OX | |
Certification | WQA Tested and Certified to NSF/ANSI/CAN Standard 61 and 372 Lead Free | WQA Tested and Certified to NSF/ANSI/CAN Standard 61 | WQA Tested and Certified to NSF/ANSI/CAN Standard 61 |
Turbidity | Excellent | No | No |
Suspended Solids | Excellent | No | No |
Iron | Up to 100 mg/l | ≥ 15 mg/l | No Data |
Manganese | Up to 20 mg/l | No Data | No Data |
Arsenic | Depends on Iron Content Fe:As≥ 20:1 | Depends on Iron Content Fe:As≥ 20:1 | No Data |
Active Ingredient (MSDS) | Gamma Manganese Dioxide (MnO2) ≥ 10% ZEOSORB = 85% No Silica (SiO2) |
Manganese Dioxide (MnO2) = 3.2–4.8% Quartz (SiO2) = 90.4–93.6% |
Manganese Dioxide (MnO2) = 10-20% Quartz (SiO2) = 55–85% |
Surface Area | 320 m2/gram | No Data | No Data |
Effective Particle Size | Uniform Size (0.6–1.4 mm) |
(0.25–1.0 mm) | (0.354–1.0 mm) |
Product Weight | Light (1060 grams/liter) |
Heavy (1,425 grams/liter) |
Heavy (1,345 grams/liter) |
Shipping Weight | 66 lbs./ft3 30 kg/ft3 (Light) |
89 lbs./ft3 40 kg/ft3 (Heavy) |
84 lbs./ft3 38 kg/ft3 (Heavy) |
Packaging | 1 ft3(28 .3 liters) /bag 40 bags (1,132liters)/pallet |
0.5 ft3(14 .1 liters) /bag 55 bags (779 liters)/pallet |
0.5 ft3(14 .1 liters) /bag 48 bags (679 liters)/pallet |
Service Flow Rate | 4–12 gpm/ft2 (10–30 m/h) |
5–12 gpm/ft2 (12.5–30 m/h) |
2–12 gpm/ft2 (5–30 m/h) |
Backwash Flow Rate | 10–12 gpm/ft2 @ 55 °F (25–30 m/h) |
12 gpm/ft2 @ 55 °F (30 m/h) |
12 gpm/ft2 @ 55 °F (30 m/h) |
Initial Start Up | Backwash approximately 20 minutes or until backwash water is clear as Katalyst-Light is Absolute Dust-Free | Requires minimum 4 hours Cl2 regeneration | Cl2 sterilization recommended but not required |
Regeneration Chemical | No chemicals required | Intermittent or continuous feed using Cl2or O2 | Intermittent or continuous feed using Cl2or O2 |
Clean Filter Pressure drop @ 5 gpm/ft2 / (12.5 m/h) | 0.8 psi per foot of bed depth | 0.8 psi per foot of bed depth | 0.8 psi per foot of bed depth |
Commercial System Larger than 36” Tanks | Same as Above No Air/Water Scour Backwash |
Air/Water Scour Backwash | Air/Water Scour Backwash |
Installation Allowed in California | Yes | No | No |
Made in: | Germany | Brazil | Ukraine |
Advantages Of Katalyst-Light
Katalyst-Light is produced in Germany from ZEOSORB as a raw material. Katalyst-Light the lightest, to Greensand and Filter-OX, the heaviest. The Katalyst-Light media is the only catalytic media with the highest surface area which removes turbidity, suspended solids up to less than (< 3 microns).
The major advantage of Katalyst-Light is the slower head loss which leads to longer operation time. Katalyst-Light presents a rough and high surface characterized by a high number of pores and crevices. Accordingly, the structural and the texture is considerably different from Greensand Plus and Filter-OX. As a result, this allows slower head loss development, but at the same time causes higher pH and higher removal of iron and manganese without using any chemicals. Application of Katalyst-Light media can produce high-quality water without iron, manganese, and turbidity. Additionally, backwashing water demand is 60% less than Greensand Plus and Filter-OX.
References
Application and Location
Maija, Spain
Amalfi Coast Resort, Florida, USA
Thessaloniki, Greece
California, USA
Florida, USA
Florida, USA
Florida, USA
Accra, Ghana
China
Austria
Katalyst Light
REPORTE Katalyst Light
Mexico
Mexico City
Hidaldo, Mexico
Vietnam